pre-made pouch filling machine

Premade pouch filling machine have replaced manual packaging, enabling packaging automation for large scale enterprises as well as small or medium-sized businesses. The operator simply needs to place several hundred  pre-made pouches into the bag magazine of the equipment at once, and the mechanical gripper of the device will automatically pick up the pouches, print the date codes, open the pouches, signal the measuring unit for measurement and dispensing, seal the pouches, and then output them.

Functions

Customers can also incorporate additional detailed functions such as emergency stop when opening the door, automatic card insertion, abnormal discharge,  based on their product packaging requirements. The entire packaging process requires no manual intervention, effectively enhancing the company production efficiency, saving on labor and management costs, and significantly reducing expenses.

Features

1. It is easy to operate, utilizes an PLC control, coupled with a touchscreen HMI system.
2. The machine utilizes a variable frequency speed control device, allowing the speed to be adjusted freely within a specified range.
3. The automatic detection function ensures that no filling or heat sealing occurs if the pouch is not opened or if it is opened incompletely.
4. In the event that the air pressure is abnormal or there is a malfunction in the heat tubes, the machine will issue an alarm prompt.
5. Horizontal bag feeder can store more pouches, lowering the quality standards for the pouches, and achieves a higher rate of pouch separation and placement.
6. Adjusting the pouch width is controlled by a motor, allowing simultaneously adjustment of the width of each set of clamps by simply pressing the control button. This makes the operation convenient and saves time.
7. Some parts are equipped with imported engineering plastic bearings, which do not require oiling, reducing contamination of the materials.
8. Using a oil-free vacuum pump helps to avoid pollution in the production environment.
9. The zipper opening mechanism is specifically designed for the characteristics of zipper pouches to prevent deformation or damage to the pouch opening.
10. The machine features low material wastage as it uses pre-made pouches. These pouches feature attractive graphic designs and high quality openings, thus enhancing the product's overall quality and presentation.
11. The components of the machine that come in contact with the material or packaging pouches are processed using stainless steel or other materials that comply with food hygiene requirements, ensuring the hygiene and safety of the food.
12. The machine has a wide application range. By adopting different measuring filling devices, it can be used for packaging a variety of materials such as liquids, sauces, granules, powders, irregularly shaped solids, and more.
13. This machine has a wide applicability and can handle various types of pre-made pouches or paper bags made from materials such as multi-layer composite films, silica gel, aluminum foil, single-layer PE, PP, and more.

The pre-made pouches' applicability is extremely broad, as they are made from paper-plastic composite, plastic-plastic composite, aluminum-plastic composite, PE films composite and more, After integration with different measuring and dosing systems,  the pre-made pouch packing machine becomes a multi-functional device.

The pre-made pouch packing machine adopts an advanced PLC combined with a POD (touchscreen) electrical control system, features a user-friendly human machine interface for easy operation. It is also equipped with a detection device that can prevent the filling mechanism from operating when the machine detects the absence of packaging material or if the packaging bag is not open, thus reducing pouches and materials wastage. The machine utilizes a variable frequency speed control device,  allowing for flexible speed adjustment within a certain range according to actual production needs. The machine allows for quick changes in bag sizes. The width adjustment handler of the bag magazine can be easily and swiftly adjusted, allowing efficient operation. During the specification adjustments, adjusting only one bolt can lead to the conversion of all 10 sets of mechanical claw specification. This process is simple and convenient. The normal service life exceeds 10 years.

Packaging workflow：

1. Pouch loading: The bags are loaded using an up-and-down delivery method, delivered to the machine clamp, with a bag shortage warning to reduce the labor involvement and work intensity.
2. Printing production date: Ribbon detection ensures that the machine stops and issues an alarm when ribbon runs out, displayed on the touchscreen to ensure proper coding on the packaging bags.
3. Opening the bags: Bag-opening detection ensures that no material is dispensed if the bag is not properly opened, thus safeguarding against material loss.
4. Filling material: Material detection ensures that bags are not sealed if the filling process fails, thereby preventing wastage of bags.
5. Heat sealing: Temperature anomaly alarms ensure the quality of sealing.
6. Cooling shaping and discharging: Ensuring aesthetic appearance of the seals.

Application scope:

1. Liquids: Detergent, liquor or alcoholic beverage, soy sauce, vinegar, fruit juice, beverage, tomato sauce, jam, chili sauce,  bean paste.
2. Block shaped products: peanuts, dates, potato chips, crispy rice, nuts, candies, chewing gum, pistachios, melon seeds, kernels, pet food.
3. Granular products: Seasonings, additives, crystal beads,  seeds, sugar, granulated sugar, chicken powder, grains, and agriculture products.
4. Powders: Flour,  seasonings, powdered milk, glucose, chemical seasonings, pesticides, fertilizers.