wechat/whatsapp: +86 133-5333-0491
sales@ffmachine.com

granule packing machine

2024-04-16

There are various types of granule packaging machines, including large and small packaging, suitable for precise quantitative packaging operations of various granular materials such as rubber, plastic, fertilizers, feed, chemicals, grains, building materials, and metals. Such packaging machines are widely used in agriculture, pharmaceuticals, food, daily necessities, and other industries, reflecting the significant driving force of packaging machinery for economic development and its profound impact. The packaging weight range of granule packaging machines is usually from 20 grams to 2000 grams, which can meet the packaging needs of various granular materials and has the characteristics of efficient operation and low energy consumption.

granule packing machine

In general, the granule automatic packaging machine is a fully automated packaging equipment, consisting of four main parts: the packaging bag conveying system, granule metering and discharging system, packaging bag forming and sealing system, and control system. Next, we will detail the working principles of these four parts.

Firstly, the main function of the packaging bag conveying system is to convey the granules to be packaged into the packaging bags. This system mainly consists of a conveyor belt, vertical sealer, and horizontal sealer. The conveyor belt feeds the granules into the vertical sealer for vertical sealing, and then into the horizontal sealer for flat sealing.

Secondly, the granule metering and discharging system's main task is to accurately measure the granules and fill them into the packaging bags. This system mainly includes a measuring cup, metering mechanism, vibrating discharging device, and other components. After measurement by the measuring cup, the granules are sent into the vibrating discharging device through the metering mechanism and finally fall into the packaging bags.

Thirdly, the packaging bag forming and sealing system is responsible for forming the packaging bags from the bagging material and completing the sealing operation. This system mainly consists of a bagging machine and sealing machine. The bagging machine cuts the bagging material into appropriate sizes, while the sealing machine completes the sealing operation at the bagging site.

Finally, the control system coordinates and controls the various parts to ensure the stable operation of the granule automatic packaging machine. This system mainly consists of electrical control box, PLC, touchscreen, and other components, controlling the collaborative work of each part by setting relevant parameters.

In conclusion, the working principle of the granule automatic packaging machine involves the coordinated cooperation of multiple aspects such as the packaging bag conveying system, granule metering and discharging system, packaging bag forming and sealing system, and control system. It is the close coordination of these aspects that enables the granule automatic packaging machine to quickly and efficiently complete the packaging of granules, greatly improving the efficiency and accuracy of packaging production.

The operation principle of granule packaging machines includes several important processes and components:

  1. Weighing and filling of materials: Granule packaging machines utilize the principle of gravity to automatically transport materials to the weighing system, which fills them into the packaging bags after precise measurement.
  2. Processing of packaging materials: The packaging machine processes packaging materials into appropriate-sized bags, which are then sealed by the sealing system.
  3. Automation control: Modern granule packaging machines are commonly equipped with control systems such as electrical modules, PLCs, and touch screens, which cooperate to ensure the precision and automation of the entire packaging process.
  4. Special functions: Some high-end granule packaging machines also feature heat shrinking capabilities. By utilizing the property of heat-shrink film to tightly arrange molecules when heated, the packaging material adheres closely to the surface of the product, achieving sealing, moisture resistance, and impact protection effects.

These processes and equipment complement each other to ensure that the granule packaging machine can swiftly, accurately, and hygienically complete packaging tasks.

Applicability: Granule packaging machines are suitable for quantitative packaging of various granular materials such as rubber granules, plastic granules, fertilizer granules, feed granules, chemical granules, grain granules, building material granules, and metal granules. They feature high speed and precision, utilizing advanced digital motor feeding technology.

Respected reader, you may have some understanding of granular type automatic bag packaging machines. This equipment utilizes the characteristics of heat-shrink film when heated, causing a change in molecular arrangement. With the aid of heat radiation such as infrared, the plastic molecules re-align tightly, significantly reducing the packaging area and adhering closely to the surface of the product, achieving the packaging effect. During this process, the shrinkage machine does not affect the quality of the packaging material. Instead, it rapidly and perfectly shrinks, providing the packaged product with functions such as sealing, moisture resistance, and impact protection, making it highly suitable for tight packaging of multiple items and pallet packaging.

The granular product automatic bag packaging machine we recommend to you typically completes all steps automatically, including measuring, filling, sealing, and cutting. It utilizes volumetric metering, and some models are equipped with reliable photoelectric detection systems. When using packaging materials with printed photoelectric marks, complete trademark patterns can be obtained.

As a highly automated packaging equipment, granular packaging machines are widely used in industries such as pharmaceuticals, food, and chemicals for packaging granular materials. Its operating principle involves a series of mechanical actions such as automatic weighing, filling, and sealing, achieving a fast, accurate, and hygienic packaging process.

The product structure of granular packaging machines mainly consists of a feeding system, weighing system, packaging material supply system, sealing system, and control system. The feeding system automatically transports granular materials to the weighing system; the weighing system weighs and fills the granular materials into the packaging material; the packaging material supply system provides packaging materials and seals the granular materials; the sealing system seals the packaging materials to ensure the hygiene and quality of the granular materials. The control system is responsible for controlling and managing the operation of the entire packaging machine.

Granule automatic packaging machines are widely used in industries such as pharmaceuticals, food, chemicals, and pesticides for packaging granular materials. In the pharmaceutical field, they efficiently and precisely package drugs, ensuring drug quality and safety. In the food industry, they meet the packaging needs of various food granules such as candies, nuts, and coffee. In the chemical and pesticide fields, they achieve rapid and accurate packaging of chemical raw materials and pesticide granules, enhancing production efficiency and product quality.

Granule automatic packaging machines are equipped with independent vibration devices located beneath the packaging bags. Vibrating the packaging bags helps evenly distribute the materials to the bottom of the bag. By utilizing cylinders as vibration sources, the machines achieve better results, facilitating the smooth completion of bagging processes. As leaders in the modern packaging machinery field, granule automatic packaging machines are gradually breaking through the limitations of traditional packaging with their advantages of efficiency, precision, and automation, leading the way into a new era of packaging machinery.

The working principle of a granular packaging machine is based on the principle of gravity. It automatically transports granular materials to the weighing system, where they are measured and filled into the packaging material. Then, the packaging material supply system seals the packaging, and finally, the sealing system completes the final sealing operation. This working method achieves the automation and hygiene of granular packaging, greatly enhancing packaging efficiency and accuracy.

Granular packaging machines have many advantages: high automation, fast packaging speed, high precision, easy operation, and easy cleaning and maintenance. This machine is suitable for packaging granular items in industries such as pharmaceuticals, food, and chemicals, and it is highly praised.

Granular packaging machines can be used in many fields, serving not only industries such as medical and food but also a variety of granular substances such as laundry detergent, sugar, and feed. Additionally, granular packaging machines can collaborate with production lines to make your production more efficient and improve product quality.

In summary, the granular packaging machine is a highly automated packaging equipment. Through precise mechanical operations, it automatically weighs, fills, and seals granular materials, achieving a fast, accurate, and hygienic packaging process. The advantages of granular packaging machines include high automation, fast packaging speed, high precision, easy operation, and easy cleaning and maintenance, making them the preferred equipment for packaging granular items in industries such as pharmaceuticals, food, and chemicals. Moreover, granular packaging machines are widely used, finding applications in medical, food, and other industries alike.

The granular packaging machine, commonly referred to as granule automated packaging equipment, is a common device used for precise measuring and bag packaging of various granular items such as food, pharmaceuticals, and cosmetics. Let me briefly introduce its working principle:

Firstly, the granular material to be packaged is conveyed into the packaging machine through the feeding system. Then, the built-in weighing system precisely measures the weight of the required material and automatically adjusts the measurement according to the preset packaging specifications. Next, the pre-prepared continuous roll material undergoes longitudinal and transverse edge sealing treatment through roller systems or folding mechanisms to form individual empty packaging bags. Subsequently, the empty packaging bags are transferred to the filling area, where the granular material is filled into the bags through pipelines, while the measuring system is activated to fill according to the set value. Finally, the sealing components seal the packaging bags to prevent material leakage. After sealing, the packaging bags are cut by cutting mechanisms into individual products, which are then transported to the finished product collection area via conveyors or belts.

It is worth mentioning that some granular packaging machines also have auxiliary functions such as coding, exhaust, detection, and adjustment of packaging bag shapes, which vary depending on packaging requirements and equipment configurations. Please note that while different models of granular packaging machines may have differences in detail, their basic working principles are generally the same. Additionally, many packaging machines are equipped with advanced automatic control systems, allowing operation and monitoring through touch screens or computer interfaces to achieve efficient automated packaging processes.

Granular packaging machine selection includes several common types of measuring cups:

Single-head measuring cup:

As one of the most common types of measuring cups in granular packaging machines, the single-head measuring cup has only one outlet, making it convenient for packaging granular materials of the same specification. This type of measuring cup is easy to operate and is particularly suitable for small-scale production lines, although the packaging speed is relatively slow.

Double-head measuring cup:

The double-head measuring cup has two outlets, allowing simultaneous handling of two different specifications of granular materials, thereby improving packaging speed and efficiency. Although the price is slightly higher than that of single-head measuring cups, its flexibility is superior.

Multi-head measuring cup:

The multi-head measuring cup is the most efficient type of measuring cup in granular packaging machines. It can simultaneously package multiple different specifications of granular materials, making it very suitable for large-scale production. Multi-head measuring cups come in different models such as four heads, six heads, and eight heads for you to choose from. However, due to their complex structure and difficulty in operation, they require maintenance and operation by professional technicians.

Screw measuring cup:

The screw measuring cup is a unique type of measuring cup that is suitable for packaging granular, powdered, liquid, and highly viscous materials. Although it has a small size and occupies limited space, it requires more maintenance and upkeep.

Vibrating disk measuring cup:

The vibrating disk measuring cup uses vibration to feed granular materials into the measuring cup, making it particularly suitable for packaging special granular materials such as candies and soft candies, effectively preventing material blockage issues. Although the packaging speed is fast, it still requires certain technical support.

Centrifugal measuring cup:

The centrifugal measuring cup is a relatively new type of measuring cup that uses the centrifugal principle to transport granular materials into the measuring cup for packaging. It is particularly suitable for cases where the volume of granular materials is large and the size is small. This type of measuring cup can significantly improve packaging speed and accuracy, but the price is relatively high.

Overall, selecting the appropriate type of measuring cup based on the characteristics of granular materials is crucial for businesses. Additionally, factors such as packaging speed, accuracy, and post-maintenance should also be considered.

With rapid advancements in technology, innovation knows no bounds. We should actively draw inspiration from advanced concepts worldwide to drive the development of granular packaging machines. Nowadays, granular packaging machines have made significant progress, with bag-making systems controlled by stepper motors, heat sealers with four-way temperature control, equipped with photoelectric detection systems, capable of automatic batch number and date printing, and featuring easy-tear designs.

Currently, granular packaging machines on the market mainly fall into two categories: fully automatic and semi-automatic, including volumetric and weigh-filling packaging methods. Due to differences in material characteristics, the choice of packaging method depends on specific circumstances. However, regardless of the method, stainless steel materials are used, and advanced packaging technologies are applied.

As a leader in the field of granular packaging machines, Fanpo granule packaging machine has always been committed to providing personalized packaging solutions for customers. Tailored packaging machine equipment will be provided based on the characteristics of different products. For example, for fragile granular products, the recommendation is to use weigh-filling granular packaging machines, while for products with higher hardness and less prone to breakage, volumetric granular packaging machines are more suitable.

Granular packaging machines are now widely used in various industries including manufacturing, seed, agriculture, food, seasoning, feed, fertilizer, chemical raw materials, additives, and more. They play a crucial role, especially in the automated production processes of pharmaceuticals, food, and chemicals, serving as efficient assistants in granular packaging.